PRO-LINE: Speeds, Feed & Tolerances |
Cutting Tools for Advanced Machining Operations - Carbide, PCD, PCBN, Indexable Tooling |
| HAM Superdrill Speeds & Feeds List #285, #280, #286, #283, #292, #293, #314 |
| |
SFM Coolant |
Feed Rates Inch per rev.* |
| Material |
Yes |
No |
Dia. 3mm |
Dia. 4mm |
Dia. 6mm |
Dia. 8mm |
Dia. 10mm |
Dia. 12mm |
Dia. 16mm |
Dia. 20mm |
| Unalloyed Steel up to 800 N/mm2 |
325-525 |
160-400 |
0.003 |
0.004 |
0.005 |
0.007 |
0.008 |
0.010 |
0.014 |
0.018 |
| Unalloyed Steel 800-1200 N/mm2 |
300-500 |
230-360 |
0.003 |
0.004 |
0.005 |
0.007 |
0.008 |
0.010 |
0.014 |
0.018 |
| Alloyed Steel over 1200 N/mm2 |
250-425 |
200-325 |
0.002 |
0.003 |
0.004 |
0.005 |
0.007 |
0.008 |
0.014 |
0.018 |
| Stainless Steel |
165-300 |
130-230 |
0.002 |
0.003 |
0.004 |
0.005 |
0.007 |
0.008 |
0.012 |
0.018 |
| Cast Iron, Malleable |
330-600 |
265-460 |
0.004 |
0.005 |
0.008 |
0.012 |
0.016 |
0.016 |
0.012 |
0.032 |
| Aluminum long chipping |
500-660 |
330-660 |
0.004 |
0.005 |
0.008 |
0.012 |
0.016 |
0.016 |
0.024 |
0.032 |
| Aluminum short clipping |
600-1050 |
330-720 |
0.004 |
0.005 |
0.008 |
0.012 |
0.016 |
0.016 |
0.024 |
0.032 |
| Aluminum over 12% Si** |
265-760 |
200-600 |
0.004 |
0.005 |
0.008 |
0.012 |
0.016 |
0.016 |
0.024 |
0.010 |
| Titanium |
200-325 |
165-265 |
0.002 |
0.003 |
0.003 |
0.003 |
0.005 |
0.006 |
0.008 |
0.010 |
| Bronze, Brass, Zinc |
330-760 |
265-600 |
0.004 |
0.005 |
0.008 |
0.012 |
0.016 |
0.016 |
0.024 |
0.032 |
*Feed rates listed for 3 X diameter applications.
For 5 X diameter use a factor of 0.80
For 8 X diameter use a factor of 0.60
**For aluminums over 16% Si, consider the use of HAM PCD Tipped Multi-Drills.
|
| HAM Multi-Drill Speeds & Feeds List #297, #298, #299, #294, #296 |
| |
SFM |
Feed Rates inch per rev.* |
| Material |
Bright |
TiN |
TiAIN |
Dia. 4mm |
Dia. 6mm |
Dia. 8mm |
Dia. 10mm |
Dia. 12mm |
Dia. 16mm |
Dia. 20mm |
| Cast Iron |
265-400 |
325-525 |
400-660 |
0.003 |
0.004 |
0.005 |
0.007 |
0.008 |
0.010 |
0.014 |
| Nodular Iron |
200-300 |
265-400 |
330-460 |
0.003 |
0.003 |
0.004 |
0.005 |
0.007 |
0.008 |
0.012 |
| Aluminum middle chipping |
330-660 |
330-1150 |
330-2000 |
0.003 |
0.004 |
0.005 |
0.007 |
0.008 |
0.010 |
0.014 |
| Aluminum over 12% Si** |
330-500 |
100-300 |
330-1650 |
0.003 |
0.004 |
0.005 |
0.007 |
0.008 |
0.010 |
0.014 |
| Bronze, Brass |
330-500 |
330-825 |
330-1300 |
0.003 |
0.004 |
0.005 |
0.007 |
0.008 |
0.010 |
0.014 |
*Feed rates listed are for 3 X diameter applications.
For 5 X diameter use a factor of 0.80
For 7 X diameter use a factor of 0.70
For 12 X diameter use a factor of 0.60
*For aluminums of 16% Si, consider the use of HAM PCD Tipped Multi-Drills |
|
| Formulas: |
Conversions to inch: |
| RPM = |
(SFM/DIA.(IN)) x 3.82 |
SFM = feet per min. x (3.28) |
| IPR = inch per rev./(25.4) |
| IPM = |
IPR x RPM |
Note: Feed rates listed are starting points. With the proper setup, machine toll, and holding technique, higher feeds can be achieved with excellent results. |
| CYCLE TIME = |
(DEPTH OR CUT (IN)/IPM) x 60 |
| |